
6 oil holes design sinter piston with small grooves used in car shocks
Specifications:
Physical performance for shock piston (with banding disc) | tensile strength | More than 18MPa |
elongation @ break | More than 160% | |
shore hardness (bands) | 57 - 61 | |
density | 2.06 – 2.19 g/cm3 | |
wear | Less than 50mg | |
friction coefficient | Less than 0.2 | |
hardness (sinter piston) | HRB60-80 | |
Technical requirements for sinter piston | Raw material F50 - U3 - 66 or FC - 0208 | |
Steam treatment | ||
OD tested by digital air gauge |
Description:
High quality shock absorber piston, used in various cars and trucks
Properties of banding ring can be tested in our company, we have the following test equipment:
Tensile strength testing machine, friction & abrasion testing machine, density balance, coefficient of linear
expansion testing machine and so on.
We also design and manufacture non-standard testing machine which can do blow-off test after banding.
Adhesion test: ring must be tested in shock absorber according to characteristics below:
Piston must have a minimum diameter of groove.
---pressure tube must have maximum internal diameter
---traction force from 4700 to 5390 N and speed=1.5m/s according to condition below
---course =50mm
---frequency =574RPM
---moment must be applied at the end of piston rod = 3Nm
---temperature = 130/160℃
Ring withstand 10min without deformation on adhesion test.
Properties of the banding ring:
Density = 2.03-2.110g/cm3
Hardness = 57-61 shore “D”
Tensile strength = 16Mpa minimum
Elongation = 300% minimum
Advantage of powder metallurgy:
Unique chemical composition and mechanical physical properties
Facility involved for material Q&C
Chemical composition:
Ø OBLF Spectrometer with 29 channels in bi-metal of AL+FE
Mechanical Property
Ø Hardness test
Ø Mechanical property inspection
Ø Impact inspection
Microstructure:
Ø Microscope Metallographic Analysis as per AQL based on heating number
Structure tightness
Ø Destruction test
Ø Weight test
Applications:
Car or motorbike shock absorbers
Competitive Advantage:
1.Professional manufacturer
2.Close tolerance and high density
3.Uniform heat treatment and steam treatment
4.Precise metal-working finishing
5.Higher mechanical performance
6. Tooling designed by XIAYI can assure the delivery date
7. A whole set of testing equipment
Picture show:
Ningbo XiaYi Electromechanical Technology Co.,Ltd.
XIAYI, founded in 2006, was set up in a beautiful city Ningbo, which is closed to Ningbo seaport and airport. XIAYI is a specialized factory that is engaged in producing auto spare parts, designing and manufacturing electromechanical & machinery parts and related automatic equipment. XIAYI has a strong R&D team with full of creative spirit. XIAYI develop new products and new equipment every year and was awarded two patents of utility model and invention patents.
The products include shock absorber piston, rod guider, base valve, oil seal, piston rod, bracket, spring seat, valves, guide pipe, bearing bush, copper bush, guide ring, PTFE ring and gasket, in addition XIAYI design and manufacture automatic machine such as banding machine and groove cutting machine.
As a manufacturer, XIAYI insists on pursuing better quality on and on. We control the quality from raw material to assure the consistency from one batch. We have carried out an integrated production system which is based on quality focus. We refer to the rigorous four aspects ( material importing control→ production line control→ QC department control→ logistic department control ) and quality control system to make sure all the products are intact before delivery.
As a seller, our products are exported to the whole world and sold nationally for more than 8 years. About 30% parts are exported to USA, Germany, France, Canada, Brazil, India, Malaysia etc., have set up good relationship with the customers from home and abroad. We have an intelligent marketing team who are exploring new markets, developing potential customers, solving problems and serving customers with orders well. We firmly believe that we are a competitive and friendly cooperator and our goal is for mutual benefit and long-term cooperation. XIAYI persons will always welcome customers from all over the world to visit and negotiate.
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